Throughput of complete auto line: 10,000 ISO card/h
Milling Machine station:
Card feeding conveyor × 2: each with the capacity of 500 ISO card.
Double card detection × 1: to detect accidently feed double card.
Card orientation detection × 2: color sensor to detect card direction.
Milling × 2: X-Y axis accuracy: ±0.015mm, Z axis accuracy: ± 0.015mm, flatness accuracy: ±0.005mm
Cleaning station × 2: to clean milling dust in cavity.
Card loading magazine × 2: each with the capacity of 500 ISO card.
Reject box × 1: to collect rejected card.
Chiller × 1: to provide cool water for machine.
Vacuum × 1: to suck milling dust.
Embedding Machine station:
Card transporting × 1: to transport card from milling machine to embedding machine.
Card feeding magazine × 1: with the capacity of 500 ISO card.
Double card detection × 1: to detect double card.
Cavity detection ×1: to detect if card been milled or not.
Tape releasing × 1: to release chip.
Chip punching × 1: to punch chip.
Chip embedding × 1: to embed chip.
Module presence detection × 1: to detect if the card been embedded or not.
Hot pressing × 4: to hot press embedded chip.
Cold pressing × 2: to cold press embedded chip.
Chip height detection × 1: to detect chip height.
Vision detection × 1: using OCR to detect chip embedding result.
ATR detection × 1: to detect ATR.
Card loading magazine × 1: with the capacity of 500 ISO card.
Reject box × 1: to collect rejected card.
Chiller × 1: to provide cool water for machine.
Personalization Machine station:
Card transporting × 1: to transport card from embedding machine to personalization machine.
Card feeding magazine × 1: with the capacity of 500 ISO card.
Double card detection × 1: to detect accidently fed double card.
Card direction detection × 1: a color sensor to detect card direction according to different color.
Chip personalization barrel with 32 readers for ISO card x 1: Mingsen reader. When encoding, there are 32 ISO cards been personalized inside the barrel. When encoding 2 chips in 1 card, there are 16 cards inside the barrel.
Card flip-over × 1: to flip-over card.
Laser No.1: a Mingsen HS 50W fiber laser and smog filter to do laser graphic printing.
OCR (Optional) × 1: to check laser printing result, failed card will be rejected.
Card flip-over × 1: to flip-over card.
Laser No.2: a Mingsen HS 50W fiber laser and smog filter to do laser graphic printing.
OCR (Optional) × 1: to check laser printing result, failed card will be rejected.
Card flip-over × 1: to flip-over card.
Vertical card collecting magazine with the capacity of 500 ISO card x 1
Card Punching Machine stations:
Card transporting × 1: to transport card from personalization machine to punching machine.
1 x Vertical card feeding magazine, with the capacity of 500 ISO cards.
1 x Double card detection. To detect accidently fed double card.
Punching stations. To punch 2FF, 3FF and 4FF (combined or not combined) in ISO card.
Card collecting magazine: to collect punched independent (1 chip in 1 card) card
1 x Rejecting box to collect failed card.